Fabrication Services
Cutting-Edge CNC Precision: Our Computer Numerical Control (CNC) systems are the beating heart of our operation. They meticulously oversee and control the movements of our machinery, ensuring unparalleled precision in cutting, shaping, and welding steel components. This technological marvel enables us to craft intricate pieces with unparalleled accuracy.
3D Modeling Mastery: Our embrace of 3D modeling has revolutionized the way we conceptualize and execute projects. This advanced visualization technology empowers us to render even the most complex components with vivid clarity, providing a comprehensive understanding of the final product before it takes physical form.
Welding Wizardry: Our skilled welders are masters of their craft, employing diverse welding techniques to seamlessly fuse steel components together. From MIG and TIG welding for delicate, precise joints to heavy-duty arc welding for robust connections, we adapt our methods to suit the unique demands of each project.
Formidable Laser Cutting: Our laser cutters are equipped with the latest technology, enabling us to produce clean and precise cuts in various thicknesses of steel. This technique ensures minimal material wastage and exceptional accuracy in shaping steel elements.
Finishing Flourish: Our commitment to excellence extends to the finishing touches. We employ various surface treatments, such as sandblasting, painting, or galvanization, to enhance the durability and appearance of our steel components, ensuring they stand the test of time.
Processing Scope:
1. Automatic Beam Line
- Allow cutting profile type:
CHS, SHS, RHS, PFC, UB, UC, ANGLE - Cutting range section size:
Ф 780mm, □ 550mm * 550mm, H 700mm * 350mm - Maximum thickness:
25mm - Maximum length
12000mm
2. Laser Cutting
- Allow cutting material type:
Steel, Stainless Steel, Aluminium, Copper - Accuracy:
±0.02mm - Maximum thickness:
Steel 25mm; Stainless steel 18mm - Maximum size
3000mm x 1500mm
3. Punching
- Punching pressure:
120 tons - Throat depth:
400mm - Maximum thickness:
25mm - Maximum Punching Diameter Size on 25mm Plate:
35mm
4. Welding
MIG Welding (Metal Inert Gas):
- Widely used for manufacturing, construction, and mass production.
- Suitable for welding thicker materials and offers high deposition rates.
- Commonly used for structural applications and large-scale projects.
- Preferred for welding steel, stainless steel, and aluminum.
- Faster and less precise compared to TIG welding.
Stick Welding (Shielded Metal Arc Welding – SMAW):
- Utilized in industries like construction, and pipeline welding.
- Suitable for outdoor and on-site welding due to its portability and versatility.
- Effective for welding thicker materials and in challenging conditions.
- Often used for welding steel, iron, and alloys.
- Involves using a consumable electrode coated in flux for the welding process.
5. Detailing & Drafting
1. Seamless Compatibility: Our software seamlessly integrates with industry-standard platforms such as TEKLA and Advance Steel, ensuring a smooth and standardized workflow.
2. Meticulous Detailing: We provide highly detailed drawings for all steel components, leaving no aspect to chance. These drawings cover material specifications, surface finishes, precise dimensions, and essential information related to welding, painting, and bolting.
3. Precision Erection Plans: Our meticulous erection plans leave no room for error, offering exact guidance on the placement and installation of fabricated steel elements within the overall structure. This attention to detail is vital for a successful project execution.
4. Clarity in Shop Drawings: Clear and comprehensive shop drawings, also known as detail drawings, are tailored to the needs of steel fabricators. They encompass a thorough breakdown of every steel component, from beams and braces to joists, trusses, and columns.
5. Complex Layout Solutions: For intricate layouts, we provide full-scale templates, simplifying the assembly of complex structural configurations.
6. Insightful Isometric Details: Complex connections, such as column/beam splices, are made easily comprehensible through our 3D isometric drawings, enabling a clear understanding of component interactions and facilitating swift responses to Requests for Information (RFIs).
6. Surface Treatment
Zinc Phosphate Primer: Our use of Zinc Phosphate Primer stands as a testament to our dedication to corrosion prevention. This high-quality primer forms a protective barrier on the steel’s surface, creating a robust defense against the ravages of rust and corrosion. It not only enhances the durability of your steel but also provides an ideal base for subsequent coatings, ensuring a flawless finish.
Hot-Dip Galvanization (HDG): Our Hot-Dip Galvanization process adheres to the rigorous AS4680 standard, reflecting our unwavering commitment to industry-leading quality. This method involves immersing steel components into a bath of molten zinc, resulting in a metallurgically bonded layer that acts as a formidable shield against corrosion. HDG is renowned for its exceptional longevity and is particularly well-suited for environments where steel is exposed to harsh conditions, such as marine or industrial settings.
Environmental Sustainability: Our commitment extends beyond providing exceptional protection for your steel; it also encompasses environmental responsibility. Both Zinc Phosphate Primer and Hot-Dip Galvanization are environmentally conscious choices